Do you need thick copper layers in PCB for high currents? Are you sure? | Steve Sandler


Summary

The video delves into the intricate process of designing high-current power supply boards ranging from 500 to 1,000 amps, emphasizing factors like copper thickness, decoupling capacitors, and ASIC placement. Discussion extends to the benefits of water-cooled printed circuit boards for heat dissipation and the importance of optimizing power rail impedance and minimizing inductance for effective power distribution. Thermal management strategies, stability in control loops, and the role of gallium nitride technology in power applications are also explored, concluding with insights on testing power distribution networks using specialized tools like VR test tools.


Introduction to High-Current Power Supplies

Discussion about designing boards with high-current power supplies ranging from hundreds to thousands of amps.

Current Rating of Power Supplies

Explanation of current levels starting from 500 amps with state-of-the-art processors reaching up to 1,000 amps.

Considerations for Power Supply Design

Factors to consider in power supply design including copper thickness, decoupling capacitors, and ASIC placement.

Water-Cooled Printed Circuit Boards

Discussion on using water-cooled printed circuit boards, heat dissipation methods, and benefits of water cooling.

Importance of Inductance in Power Supplies

Explanation of inductance's impact on decoupling capacitors, impedance flatness, and reducing the number of capacitors needed.

Optimizing Power Rail Impedance

Discussion on optimizing power rail impedance, target impedance, and the role of inductance and capacitance.

Placement of Decoupling Capacitors

Importance of decoupling capacitors placement, vias arrangement, and minimizing inductance for effective power distribution.

Thermal Management of High-Current Boards

Discussion on thermal management strategies for high-current boards, including copper heat dissipation and electrothermal simulations.

Control Loops Stability

Discusses the importance of stability in control loops and how feedback loops are converted using NISM to a stability factor.

Impedance Sensor and NISM Method

Introduces the NISM method for assessing stability and explains the role of impedance sensors in the feedback loops.

Tuning Feedback Loops

Explains the process of tuning multiple feedback loops simultaneously and the use of ADS to achieve stability factors above 0.85.

Designing Power Supply

Discusses the complexity and cost of designing high-power systems like ASICs and the importance of stable power planes.

Gallium Nitride Technology

Explores the advantages of gallium nitride technology in power applications and its efficiency and faster switching capabilities.

Testing Power Distribution Networks

Discusses the challenges of testing power distribution networks and the use of specialized tools like VR test tools for dynamic switching testing.

Water-Cooled Probes for Testing

Explains the use of water-cooled probes for testing high-power systems and the need to dissipate heat efficiently.

Logo

Get your own AI Agent Today

Thousands of businesses worldwide are using Chaindesk Generative AI platform.
Don't get left behind - start building your own custom AI chatbot now!