AI for asset management and predictive maintenance


Summary

This video provides an in-depth look at AI's impact on asset management and predictive maintenance in manufacturing, with a focus on machine learning. It differentiates between AI and machine learning, explaining supervised, unsupervised, and reinforcement learning with practical examples. The discussion covers the challenges and benefits of predictive maintenance adoption, emphasizing the importance of data collection, model training, and change management for successful implementation.


Introduction to AI and Asset Management

Introducing AI's role in asset management and predictive maintenance, including the activities and focus areas of the Institute for Manufacturing.

Overview of Machine Learning

Explaining machine learning as a method for computer programs to improve performance through experience, without explicit programming. Differentiating AI and machine learning.

Applications of AI in Maintenance and Asset Management

Discussing examples of AI applications in maintenance, decision-making support, and predictive maintenance in manufacturing contexts.

Types of Machine Learning Problems

Explaining supervised learning, unsupervised learning, and reinforcement learning with examples such as number sequence logic and object categorization.

Data Sources for AI in Manufacturing

Detailing traditional data sources in manufacturing, the advent of IoT for vast data collection, and the impact on predictive maintenance.

Predictive Maintenance and Condition Monitoring

Explaining how predictive maintenance uses data from condition monitoring to predict and optimize maintenance activities in manufacturing settings.

Analyzing Data without Labeled Datasets

Discussion on the approach to analysis when labeled datasets are not available, emphasizing the importance of identifying the problem statement to determine the suitable machine learning algorithm.

Adoption of Predictive Maintenance in Industry

Overview of the timeline for the widespread adoption of predictive maintenance in the industry, highlighting challenges such as the need for common data standards and cost barriers for smaller companies.

Training Machine Learning Models

Explanation of the time-consuming process of creating and training models, focusing on data collection, preprocessing, and model development for different algorithms.

Change Management in Machine Learning Adoption

Addressing the change management aspect in integrating machine learning teams with conventional maintenance in companies, discussing the cultural shift and trust in machine learning algorithms.

Utilizing External Databases for Predictive Maintenance

Exploration of using external databases to support companies in developing predictive maintenance models, mentioning the availability of manufacturing datasets for training purposes.

Transition from Condition-Based to Predictive Maintenance

Recommendation to prioritize condition-based maintenance before moving to predictive maintenance, emphasizing the benefits of data collection and identification of maintenance patterns.

Dealing with Imbalanced Datasets

Strategies for handling imbalanced datasets, including oversampling and using physics-based models or expert knowledge to generate synthetic data for model training.

Integration of Condition-Based and Predictive Maintenance for Robots

Discussion on the potential of using condition-based and predictive maintenance for robots, mentioning challenges in obtaining data from robots for maintenance purposes.

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