7 Reasons Why Heat Exchangers Fail


Summary

The video discusses various reasons for heat exchanger failure, including stress from expansion, rust formation, and insufficient airflow. Factors like short cycling, household chemicals, and off-gassing can also contribute to degradation. Different heat exchanger designs have specific vulnerabilities, with common issues being cracks, deformations, and corrosion. Proper installation and maintenance are crucial in preventing heat exchanger failures caused by these issues.


Reasons for Heat Exchanger Failure

The heat exchanger can fail due to various reasons such as stress from expansion, constant bending of metal causing breaks, short cycling of furnaces, rust formation leading to holes, insufficient return air, dirty filters impacting airflow, household chemicals attaching to the heat exchanger, off-gassing from new products, and frozen evaporator coils causing leaks.

Impact of Operating Conditions on Heat Exchangers

Operating a furnace under certain conditions like short cycling, rust formation, and restrictions in return air ducts can lead to heat exchanger failure. Additionally, exposure to household chemicals, off-gassing from new products, and refrigerant leaks from frozen evaporator coils can contribute to degradation.

Types of Heat Exchanger Designs

Different heat exchanger designs like tubular, serpentine, and ringed designs have their specific vulnerabilities. Cracks, deformations, and corrosion are common issues leading to heat exchanger failures, highlighting the importance of proper installation and maintenance.

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